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Glass Fiber Reinforced Polymer (GFRP) Dowel Bars have a number of
advantages when used as load transfer devices for extended life
pavement. The Achilles Heel of concrete pavement is the joint. Joint
failure is often the result of corrosion of the steel dowel bar.
Aslan 600 Dowels will not rust or corrode, locking a concrete joint
together or causing spalling of the surrounding concrete. In addition,
while providing the necessary shear capacity at the joint, the lower
stiffness of the GFRP Dowel bars may reduce fatigue stresses in
the concrete surrounding the dowel.
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Impervious to chloride
ion and chemical attack
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Tensile strengths
greater than steel
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Modulus approaching
that of steel and three times that of GFRP Rebar
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Better utilization
of fibre properties as dictated by AC1440.1R-01
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1/5th the weight of
steel reinforcing
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Surface treatment
to enhance bond to portland cement for new construction, and
grout or structural epoxies when used for NSM strengthening.
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Aslan 600 Dowel Bars are smooth and round.
An Elliptical Dowel bar is available in a diameter that would be
equivalent to a 1.71” round rod. Many benefits in concrete joint
performance are anticipated with the greater bearing area under
the dowel offered by the elliptical shape. Elliptical dowels are
to be used with the wider plane horizontal.
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Dowel
Diameter |
Cross
Sectional Area * |
Nominal
Diameter |
Shear in Bending
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Shear Stress |
Shear Strength |
Modulus of
Elasticity |
| (mm) |
(in2) |
(MPA) |
ASTMD4475-96 lbs
|
(psi) |
(lbs) |
(psi X 106) |
| 5/8 " |
0.3068 |
0.625 |
2,800 |
22,000 |
6750 |
5.92 |
| 3/4 " |
0.4418 |
0.750 |
5,000 |
22,000 |
9720 |
5.92 |
| 1 " |
0.7854 |
1.000 |
8,500 |
22,000 |
17,279 |
5.92 |
| 1-1/2 " |
1.7671 |
1.500 |
21,500 |
22,000 |
38,876 |
5.92 |
| 2.25X1.31 * |
2.289 |
1.71** |
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22,000 |
50,358 |
5.92 |
* Elliptical
** Nominal Diameter is equated to a round rod.
Hughes Brothers reserves the right to make improvements in the
product and/or process which may result in benefits or changes
to some physical-mechanical characteristics. Please refer to
our web site at www.hughesbros.com for the most current values.
The data contained herein is considered representative of current
production and is believed to be reliable and to represent the
best available characterization of the product as of October
2002.
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ASTM D4475 Shear Test |
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Shear Test Fixture |
Tested 1-1/2” GFRP Dowel |
| The shear strength of the GFRP Dowels is
measured in two ways, shear in bending and pure shear. The
bending shear test used is a standard ASTM test placing
the dowel bar in a three point loading fixture. Also known
as a short beam shear test. |
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In the case of pure shear, a special test
fixture is used to shear the dowel in two planes. The shear
strength is determined from the double shear test. |
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In 1983, the
Ohio Department of Transportation (ODOT) installed several
alternative dowel bars for long-term durability performance
studies in sections of Interstate 77 in Guernsey County
and
Ohio State Route 7 in Belmont County. These dowel bars
were produced with the same constituent materials as in
the Aslan 600 GFRP Dowels. In 1998, the Market Development
Alliance (MDA) of the composites industry organized the
extraction and testing of samples of these dowel bars
to determine their durability performance after 15 years
of in pavement service.
These results show that the GFRP Dowel Bars were virtually
unaffected by approximately 15 years of field service
and exposure. |
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In addition, Hughes Brothers GFRP Dowel
Bars were incorporated in a high
performance pavement research project in 1997 in the northbound
lanes of US 65 bypass near Des Moines, IA. Indications
are that the FRP Dowels are performing well.
In September of 2002, a section of Iowa Highway 330 near
Marshalltown
was paved using Aslan 600 Elliptical GFRP Dowel Bars.
Again, this section of highway was instrumented and is
being monitored by Iowa State
University.
Additional alternative Dowel Bar projectsutilizing FRP
Dowels have been installed in Illinois, Iowa, Kansas,
Minnesota, Ohio, Wisconsin and Manitoba. |
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The three design elements for
dowels are spacing, length and diameter. Due to flexibility
of the sub grade, the load is not transferred by a single
dowel but by a group of dowels. Tests performed at the University
of Manitoba in Winnipeg Canada show the joint effectiveness
of GFRP Dowels to be in the range of 86% to 100% effectiveness
using a weak sub grade and 90% to 97% using a stiff sub grade.
An ACPA criterion for successful joint load transfer is 75%.
The research concludes, “GFRP dowels are a viable, corrosion
free alternative to steel dowels.”(ACI Structural Journal
vol 98 No 2, march-April 2001, Glass Fiber Reinforced Polymer
Dowels for Concrete Pavements, D. Eddie, A. Shalaby and S.
Rizkalla) |
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| Aslan 600 GFRP Dowels are generally furnished
loose. When supplied loose they may be used by dowel bar insertion
machines or as part of a dowel bar retrofit system. Use in construction
joints or drilled and epoxied into existing cold joints using
a structural epoxy, such as MBT 1420 or DeNeef Denepox, is also
appropriate. |
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Aslan 600 Dowels may also be furnished in a “Spring Grip”
basket assembly from Concrete Systems, Inc of Wichita, KS. This
patented system ,Patent # 6171016, features variable Dowel spacing
and centerline heights.
The basket design allows for free flow of concrete between the
dowels which helps maintain alignment during the pour.
Another important benefit of the “Springrip” basket is there
are No Cross Ties to Cut! The basket legs are spring forms that
securely clamp around end of the dowel making it an integral
part of the basket assembly. |
The grip of the spring legs
on the dowel is strong enough to withstand shipping and handling
but light enough that it easily releases to allow the dowel
to slip during curing of the concrete
.“Springrip” baskets stack very securely
and accommodate dowels from 1” to 1.5” in diameter with dowel
spacing and centerline heights to suit customer requirements.
The average basket weight: 1.5” X 18” dowel on 12” centers
with 5” height is 1.8 lbs/dowel. Springrip baskets are available
only for Aslan 600 Smooth Round Dowels at this time. |
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